GenCut GL350 – Precision Metallographic Sample Cutting Machine with Simple User-Friendly Operation and Large Cutting Capacity Φ100mm

1. Material Hardness: Extremely hard or tough materials can create excessive resistance during cutting.

2. Dull Blade: A dull or worn blade increases friction, making cutting more difficult.

3. Improper Feed Rate: A feed rate that's too high may cause the blade to bind, especially in thicker materials.

4. Inadequate Cooling/Lubrication: Insufficient cooling can cause the blade to overheat and expand, resulting in binding during the cut.

5. Misalignment: Misaligned workpieces or cutting setups can lead to uneven cutting forces, increasing the risk of blade binding.

6. Workpiece Properties: Variations in material properties, such as inclusions or shifts in hardness, can cause unpredictable cutting behavior.

7. Blade Thickness and Design: If the blade's thickness or design isn’t suited for the material, it can lead to higher friction and binding.

Troubleshooting Tips:

• Inspect the blade for wear.

• Adjust the feed rate appropriately.

• Ensure proper alignment of the workpiece and blade.

• Confirm that cooling or lubrication is adequate during cutting.

Setting the feed speed too high on an automatic metallographic cutting machine can result in several problems:

1. Binding: Excessive speed can cause the blade to bind in the material, increasing friction and potentially damaging both the blade and the machine.

2. Poor Cut Quality: A fast feed rate can lead to rough, uneven cuts, compromising the quality of the specimen.

3. Increased Heat Generation: Higher speeds produce more heat, which can overheat both the blade and the workpiece, causing warping or structural changes in the material.

4. Blade Wear: Rapid feed speeds can accelerate blade wear, shortening tool life and requiring more frequent replacements.

5. Chatter and Vibration: High feed speeds may cause vibration or chatter, degrading cut quality and potentially damaging machine components.

6. Safety Risks: Increased speeds can create safety hazards, such as blade failure or unexpected machine behavior.

To prevent these issues:

Maintain a balanced feed speed that suits both the material hardness and the blade type.

Selecting the right cutting blade for a metallographic cutting machine involves several important factors:

1. Material Type: Choose a blade suited to the specific metal being cut (e.g., steel, aluminum, titanium). Different materials require different abrasive compositions.

2. Blade Composition: Use blades made from appropriate materials, such as diamond blades for hard metals or abrasive blades for softer ones.

3. Blade Thickness: Thinner blades produce smaller kerfs (cuts) and minimize material loss but may not be suitable for all applications. Thicker blades are more durable but may generate more heat.

4. Grain Size: Finer grains create smoother cuts but may wear out faster, while coarser grains are more aggressive and have a longer lifespan.

5. Bond Type: The bond type (metal, resin, ceramic) affects the blade’s performance and longevity. For example, resin bonds offer smoother cuts, while metal bonds are more durable.

6. Speed and RPM Ratings: Ensure the blade is rated for the machine’s operating speed. Exceeding the recommended speed can cause blade damage or failure.

7. Cooling and Lubrication Needs: Some blades require specific cooling fluids. Make sure your setup is compatible.

8. Manufacturer Recommendations: Follow the machine manufacturer's guidelines for compatible blade types.

9. Cutting Application: Consider the cutting application (e.g., sectioning, grinding) when selecting a blade tailored for that purpose.

By assessing these factors, you can choose a cutting blade that optimizes performance and delivers the best results for your metallographic cutting tasks.

To set the correct cutting and feeding speeds for an automatic metallographic cutting machine, follow these steps:

1. Material Properties: Identify the type and hardness of the material being cut. Harder materials typically require slower cutting speeds and feed rates.

2. Blade Specifications: Refer to the blade manufacturer’s guidelines, which often provide recommended speeds for specific materials and applications.

3. Cutting Speed (Surface Speed): Usually measured in meters per minute (m/min) or feet per minute (ft/min). For most metals, start with a cutting speed between 20-30 m/min, adjusting based on performance and results.

4. Feeding Speed: This is the rate at which the workpiece is fed into the blade. A common starting point is 0.1-0.3 mm per second, adjusting as necessary depending on the material and blade condition.

5. Trial and Adjustment: Perform trial cuts to monitor performance. Watch for signs of excessive heat, binding, or blade wear, and adjust speeds accordingly.

6. Cooling Considerations: Ensure proper cooling to prevent overheating, which can affect both cutting and feeding performance.

7. Consult Manuals: Always check your machine’s manual for specific settings based on its capabilities and design.

By evaluating these factors, you can fine-tune cutting and feeding speeds to achieve optimal performance.

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The main purpose of the GenCut GL350 – Precision Metallographic Sample Cutting Machine is to provide high-precision cutting of metal samples for metallographic analysis. This advanced machine is designed to deliver exceptional performance through its combination of automatic and manual work modes, enabling users to achieve precise and consistent cuts for different sample types.

Equipped with a powerful 3.3kW motor, the GenCut GL350 supports an array of spindle speeds from 300 to 3000 RPM. Its cutting capacity includes the ability to handle circular workpieces up to 100mm in diameter and rectangular samples with a height of 100mm and a depth of up to 200mm. This flexibility makes it ideal for a broad range of metallographic applications.

The machine also features a robust cooling system that prevents overheating and minimizes tissue burning. This preserves the integrity of the samples. Additionally, the customizable cutting speed, ranging from 1 to 40mm per minute, allows for high-quality cuts customized to specific needs.

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The GenCut GL350 – Precision Metallographic Sample Cutting Machine offers both automatic and manual cutting modes. This dual-mode functionality provides users with the flexibility to choose the best mode based on their specific needs.

In automatic mode, the machine can perform repetitive and complex cutting tasks with consistent precision, ideal for high-volume sample preparation. This mode reduces manual intervention and provides uniformity and efficiency. The automatic cutting stroke of 125mm and adjustable cutting speed from 1 to 40mm per minute allow precise control over the cutting process.

In manual mode, the GenCut GL350 allows users to control the cutting operation. This mode is particularly useful for tasks that require fine adjustments and meticulous handling, enabling operators to manage intricate or delicate cuts with high precision. The handwheel operation for Y-axis control increases this capability, providing precise sample positioning.

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The GenCut GL350 – Precision Metallographic Sample Cutting Machine is composed of several important components that collectively contribute to its exceptional performance. These components include the body, electric control box, cutting room, motor, cooling system, and cutting wheel.

The GenCut GL350 body provides a robust and stable framework for the machines. Its sturdy construction minimizes vibrations and maintains sample integrity.

The electric control box houses the machine’s electronic controls and circuitry. This component is crucial for managing machine operations, allowing users to easily set and adjust cutting parameters such as speed and mode.

The cutting room is designed with a closed structure and a large observation window. This design prioritizes user safety by enclosing the cutting area.

The GL350's motor is a powerful 3.3kW unit that drives the cutting wheel. It supports an array of spindle speeds from 300 to 3000 RPM.

The cooling system is integrated to prevent overheating and minimize tissue burning risk during cutting. This system circulates cooling liquid, maintaining optimal temperatures and preserving sample integrity.

The cutting wheel (Φ350×2.5×Φ32mm) is precision-engineered to deliver accurate and clean cuts. Its size and specifications are designed to handle a range of sample dimensions.

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The GenCut GL350 – Precision Metallographic Sample Cutting Machine offers impressive cutting capabilities. This includes the ability to cut circular workpieces with diameters of less than 100mm and rectangular samples with a height of 100mm and a depth of less than 200mm. The versatility of the machine allows it to work with different types of sample types and sizes, making it an ideal tool for many different types of metallographic analysis.

To guarantee the safety of the samples and prevent tissue burning during the cutting process, the GenCut GL350 incorporates a robust cooling system. This cooling system efficiently circulates coolant liquid around the cutting area, maintaining optimal temperatures and preventing samples from overheating. By keeping the samples cool, the machine preserves their structural integrity and makes sure that microstructural properties remain intact.

The cooling system also contributes to the longevity and performance of the cutting wheel and other components. By preventing excessive heat buildup, the cooling system reduces cutting wheel wear and tear. This feature is particularly helpful in maintaining the machine's quality and reliability in high-volume or demanding cutting applications.

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The GenCut GL350 – Precision Metallographic Sample Cutting Machine allows users to achieve high-quality cutting results by customizing the cutting speed within a range of 1 to 40mm per minute. This adjustable cutting speed is a key feature that provides flexibility and precision in processing an extensive variety of metal samples.

By offering a range of cutting speeds, the GenCut GL350 allows users to tailor the cutting process to specific material and sample requirements. For instance, slower speeds can be used for harder materials or samples that require meticulous precision. Conversely, faster speeds can be applied to softer materials or when a quicker cutting process is needed.

The ability to precisely control cutting speed is necessary for maintaining sample integrity. It minimizes the risk of excessive heat, which can lead to thermal damage or tissue burning. This control provides assurance that the microstructural properties of the samples are preserved.

Additionally, the customizable cutting speed further increases the machine's adaptability, making it suitable for a broad range of applications in both laboratory and industrial settings. Whether dealing with small, delicate samples or larger, more robust specimens, the GenCut GL350 can adapt to your specific cutting needs.

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The design of the GenCut GL350 – Precision Metallographic Sample Cutting Machine focuses on safety and user convenience through its closed structure and large observation window. Through this thoughtful design, the machine operates safely while providing users with a clear view of the cutting process.

The closed structure of the GenCut GL350 encloses the cutting area, significantly reducing the risk of exposure to moving parts, flying debris, and other potential hazards. This feature protects users from accidental contact with the cutting wheel and other dangerous elements. The enclosed design also contains sparks or fragments produced during cutting.

The large observation window integrated into the closed structure allows users to monitor the cutting process in real time without compromising safety. This window provides a clear view of the work area. By allowing users to observe the cutting operation closely, the observation window helps maintain accuracy and quality in sample preparation.

Additionally, the GenCut GL350 is equipped with user-friendly features such as a quick clamping mechanism, which makes it easy to hold samples swiftly and securely. This mechanism increases operational efficiency and reduces setup time, allowing users to concentrate more on cutting tasks rather than securing samples.

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The GenCut GL350 – Precision Metallographic Sample Cutting Machine features several key elements that contribute to its efficiency and durability. These elements include a quick clamping mechanism and the use of durable stainless materials for key components such as the jaw and work surface.

The quick clamping mechanism provides swift and easy sample fixation. This feature allows users to secure samples quickly and securely, optimizing operational efficiency and reducing setup time. The ease of sample fixation guarantees sample stability during cutting. This mechanism simplifies the workflow, making cutting more efficient and less time-consuming.

Additionally, the GenCut GL350 jaw and work surface are constructed from high-quality stainless materials. Stainless steel is known for its strength, corrosion resistance, and durability, making these components exceptionally durable. The robust construction of the jaw and work surface means they can withstand frequent use in demanding environments without degradation.

The durability provided by stainless steel components provides consistent performance over time, even under challenging conditions. This reliability reduces the need for frequent maintenance and replacement of parts, making the GenCut GL350 a cost-effective solution for metallographic sample preparation.

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The cutting wheel used in the GenCut GL350 – Precision Metallographic Sample Cutting Machine has specific dimensions designed for high precision and efficiency. The cutting wheel measures 350 millimeters in diameter, 2.5 millimeters in thickness, and has a central bore diameter of 32 millimeters (Φ350×2.5×Φ32mm).

It is through these specifications that the cutting wheel is able to handle different types of metal samples with precision. The 350mm diameter allows for significant cutting depth, making it suitable for cutting larger samples. The 2.5mm thickness guarantees that the wheel can make clean and precise cuts without compromising its structural integrity. The 32mm diameter of the central bore provides a secure fit onto the machine's spindle, providing stability during operation.

The cutting wheel’s size and design are integral to the machine’s ability to deliver accurate and smooth cuts, which are necessary for preparing samples for detailed metallographic analysis. Despite frequent use in demanding laboratory and industrial environments, the robust construction of this instrument provides durability and longevity.

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The maximum cutting section capacity of the GenCut GL350 – Precision Metallographic Sample Cutting Machine is 100 millimeters in diameter (Φ100mm). This capacity indicates the largest diameter of a circular metal workpiece that the machine can effectively cut.

This significant cutting capacity allows the GenCut GL350 to accept a wide selection of sample sizes. This machine can accommodate both small and large samples of different sizes due to its ability to cut samples up to 100mm in diameter.

The precise cutting capability, combined with the robust construction of the GenCut GL350, guarantees that even at its maximum cutting section, the machine delivers clean, accurate, and high-quality cuts. For detailed microscopic examinations and other metallurgical assessments, such accuracy is a requirement for maintaining the integrity of the samples.

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The GenCut GL350 – Precision Metallographic Sample Cutting Machine has a 125-millimeter automatic cutting stroke capacity. This feature allows the machine to automatically advance the cutting wheel through the sample up to a depth of 125mm.

The automatic cutting stroke enhances the GenCut GL350's efficiency and ease of use. By automating the cutting process, it reduces the need for continuous manual intervention, allowing for more consistent and accurate cuts. This is especially useful for high-volume sample preparation, where uniformity and precision are extremely important.

With a 125mm automatic cutting stroke, the machine can cut an array of sample sizes and shapes, allowing it to be used in a number of metallographic applications. It allows users to achieve high-quality cuts with minimal effort, thus enhancing productivity and accuracy, due to its capabilities.

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The table on the GenCut GL350 - Precision Metallographic Sample Cutting Machine can move 275 millimeters. This means that the work table can move up to 275mm, allowing for precise positioning and maneuvering of the samples during the cutting process.

This range of movement increases the versatility of the GenCut GL350, enabling it to handle larger and more complex samples easily. The ability to move the table over a distance of 275mm ensures that users can accurately align and position their samples for optimal cutting.

The extended table movement capability also allows for better handling of irregularly shaped or oversized samples that require additional space for proper placement and cutting. This flexibility makes the GenCut GL350 suitable for a broad range of metallographic applications, accommodating diverse sample dimensions and configurations.

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The spindle speed range of the GenCut GL350 – Precision Metallographic Sample Cutting Machine is from 300 to 3000 revolutions per minute (rpm). This comprehensive range of speeds provides the ability to work with different materials and cutting requirements with precision.

The lower end of the speed range, 300 RPM, is ideal for cutting harder materials or when slower, more controlled cuts are necessary to maintain the integrity of the sample. This setting prevents overheating and potential damage to both the sample and the cutting wheel.

The higher end of the speed range, 3000 RPM, allows for faster cutting of soft materials or when a quick cut is needed. This capability increases the machine’s efficiency, enabling it to handle high-volume sample preparation without compromising cut quality.

The ability to adjust the spindle speed within this range means that the GenCut GL350 can be optimized for a variety of cutting tasks, providing precise control over the cutting process. This flexibility is a key requirement for achieving high-quality results in metallographic sample preparation, where different materials and sample sizes may require different cutting approaches.

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The feed speed range of the GenCut GL350 – Precision Metallographic Sample Cutting Machine is from 1 to 40 millimeters per minute (mm/min). This adjustable feed speed allows users to customize the cutting process to meet the specific requirements of different materials and sample sizes.

A lower feed speed, such as 1 mm/min, is suitable for cutting harder materials or when high precision is required. Slower feed speeds prevent overheating and provide smooth, accurate cuts, maintaining samples' structural integrity.

Conversely, a higher feed speed, up to 40 mm/min, is ideal for softer materials or when faster cutting is desired. This higher speed optimizes the efficiency of the cutting process, making it suitable for high-volume sample preparation without compromising the quality of the cuts.

The ability to adjust the feed speed within this range provides significant flexibility and control over the cutting operation. It ensures that the GenCut GL350 can deliver high-quality cutting results in a broad range of metallographic applications, catering to different material properties and sample requirements.

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The work table size of the GenCut GL350 – Precision Metallographic Sample Cutting Machine is 310 millimeters by 280 millimeters (310 x 280 mm). This ample work table size provides a stable and spacious platform for positioning and securing samples during cutting.

The work table can be adjusted to accept a wide range of sample sizes and shapes, offering maximum flexibility for different metallographic cutting tasks. The generous surface area allows that samples can be easily positioned and manipulated, providing enough space for precise alignment and secure clamping.

The size of the work table also contributes to the overall stability and accuracy of the cutting operation. A larger table helps minimize vibrations and movement, which is necessary for maintaining samples' integrity and achieving clean, precise cuts.

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The GenCut GL350 - Precision Metallographic Sample Cutting Machine has 3.3 kilowatts (kW). This substantial motor power provides the machine with the necessary strength and efficiency to perform precise and clean cuts through different types of metal samples.

A 3.3kW motor guarantees that the GenCut GL350 can handle demanding cutting tasks easily, delivering consistent and reliable performance. This high power output enables the cutting wheel to maintain steady speed and torque, even when cutting through tougher or thicker materials.

The powerful motor also contributes to the machine's overall efficiency. With 3.3kW of power, the GenCut GL350 can complete cutting operations faster, reducing sample preparation time. This efficiency is particularly useful in high-throughput environments where large numbers of samples need to be processed on time.

Moreover, the motor's power assures that the machine operates reliably over extended periods, minimizing the risk of mechanical failures or interruptions. Durability and reliability make the GenCut GL350 an ideal choice for laboratories and industrial settings where precision and efficiency are vital to success.

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The cutting room of the GenCut GL350 – Precision Metallographic Sample Cutting Machine uses low voltage DC LED lighting. This type of lighting provides bright and clear illumination of the cutting area.

Low voltage DC LED lighting is chosen for efficiency and safety. LEDs consume less power compared to traditional lighting options, which makes them more energy-efficient and cost-effective. Moreover, the low voltage requirement ensures that the lighting system is safe to operate, minimizing the risk of electrical shock.

LED lights also have a long lifespan, reducing frequent replacements and maintenance. This durability aligns with the robust design of the GenCut GL350, which provides consistent and reliable performance over an extended period of time. The clear and bright light provided by LEDs allows operators to closely monitor the cutting process.

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The GenCut GL350 – Precision Metallographic Sample Cutting Machine operates on a voltage requirement of 220 volts (V) with a frequency of 60 hertz (Hz) and uses a 3-phase power supply. These specifications are standard for industrial-grade equipment, guaranteeing that the machine receives a stable and sufficient power supply for high-performance operations.

The 220V, 60Hz, 3-phase power setup provides several advantages. Firstly, it makes certain that the machine can deliver consistent power to its 3.3kW motor. This supports the robust performance needed for precise and efficient metal sample cutting. The 3-phase power supply is particularly beneficial for industrial applications as it provides a more balanced and reliable flow of electricity, reducing the risk of power fluctuations that could affect machine performance.

Using a 3-phase power system also increases the efficiency of the GenCut GL350, as it allows the machine to operate more smoothly and with greater stability. This type of power supply is known for its ability to handle high power loads, making it suitable for demanding tasks that require continuous and intensive operation.

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The GenCut GL350 - Precision Metallographic Sample Cutting Machine measures 33 inches wide, 33.5 inches deep, and 63.75 inches high. In metric units, these dimensions are 835 millimeters in width, 850 millimeters in depth, and 1620 millimeters in height.

These dimensions provide a substantial and robust exterior, which houses the machine's advanced features and components. The machine's considerable height and footprint guarantee that there is ample space for cutting operations, including the large work table and various mechanical parts.

The GenCut GL350's substantial size allows it to be used for a wide array of metallographic samples. Despite its large size, the machine fits into standard laboratory and industrial setups.

The generous dimensions also contribute to the machine’s overall stability during operation, minimizing vibrations and movements that could affect cutting precision.

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The GenCut GL350 – Precision Metallographic Sample Cutting Machine has a total weight divided into two main components: the cutter and the tank. The cutter itself weighs 396 pounds, equivalent to 180 kilograms. The cooling system tank weighs 55 pounds, or 25 kilograms.

The cutter's substantial weight reflects its robust construction and high-quality materials. This weight provides stability during operation, minimizing vibrations and movements that could affect cut precision. Stable machines are vital for producing clean and accurate cuts that are necessary in order to prepare samples for detailed metallographic analyses, which is why such machines are essential.

As a result of the additional weight of the tank, the overall stability and functionality of the cooling system is increased, necessary for maintaining optimal cutting temperatures and preventing overheating of the tool.

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The standard configuration of the GenCut GL350 – Precision Metallographic Sample Cutting Machine includes key components that contribute to its efficiency and accuracy. These components are:

1. GenCut GL350 Cutting Saw: The main unit of the machine, designed for high precision cutting of metallographic samples.

2. Coolant Tank: This tank holds cooling liquid, providing optimum temperatures during the cutting process and preventing overheating.

3. Coolant Pump: The pump circulates the cooling liquid from the coolant tank to the cutting area.

4. Wrenches (13#-15# and 17#-19#): These wrenches are provided for assembly, maintenance, and adjustment of the machine.

5. Water Inlet Tube: This tube connects the coolant system to a water supply, allowing for a consistent flow of cooling liquid.

6. Drain Pipe: Used for draining the cooling liquid from the machine, facilitating easy maintenance and cleaning of the cooling system.

7. Cutting Wheel (Φ350 x 2.5 x Φ32mm): The cutting wheel, with 350mm diameter, 2.5mm thickness, and 32mm central bore.

8. Fast Clamps: These clamps securely hold samples in place during cutting.

9. Operation Manual: A comprehensive guide providing detailed instructions on GenCut GL350 setup, operation, and maintenance.

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Designed to meet a broad range of metallographic sample cutting applications, GenCut GL350 - Precision Metallographic Sample Cutting Machine is suitable enough for different materials and sample types. Some typical applications include:

1. Pipe Material: The machine can cut pipe materials with a diameter of up to 100mm and a wall thickness of 6mm. This capability is necessary for preparing tubular samples for metallographic analysis.

2. Solid Bar Material: The GenCut GL350 can cut solid bar materials with a diameter of up to 100mm and a hardness of up to HRC30, specifically iron base metals. It is particularly useful for preparing samples from solid cylindrical materials.

3. Harder Solid Bar Material: The machine is also capable of cutting solid bar materials with a diameter of up to 60mm and a hardness of up to HRC60, again for iron base metals. This makes it suitable for handling hard materials that require precise cutting.

4. Angle Steel: The GenCut GL350 can cut angle steel up to 100mm x 100mm. This application is valuable for preparing samples of L-shaped structural steel components.

5. Channel-Section Steel: The machine can handle channel-section steel with dimensions of 100mm x 100mm. For the preparation of samples from U-shaped structural steel sections, this capability is indispensable.

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Yes, additional blades are available for the GenCut GL350 – Precision Metallographic Sample Cutting Machine. Users can request specific blades best suited to their particular material types and cutting requirements.

In order to make sure that users select the most appropriate blades for their needs, it is recommended to provide detailed information about the material to be cut. This includes the type of material, its hardness, thickness, and any other relevant properties. Based on this information, the manufacturer or supplier can suggest the best blades that deliver optimal cutting performance.

This option for customization makes it possible that the GenCut GL350 can be adapted to a broad range of applications and materials. Users can achieve precise and high-quality cuts by using blades specifically designed for their material types.

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