Automatic Capsule and Soft Gel Hardness Tester

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  • Gelatin capsule hardness tester and soft gel hardness tester
  • Automatic Capsule Testing System
  • Automatic Capsule and Soft Gel Hardness Tester
  • Automatic Capsule and Soft Gel Hardness Tester
  • Automatic Capsule and Soft Gel Hardness Tester
  • Automatic Capsule and Soft Gel Hardness Tester
  • Automatic Capsule and Soft Gel Hardness Tester
  • Automatic Capsule and Soft Gel Hardness Tester
  • Automatic Capsule and Soft Gel Hardness Tester
  • Types of materials tested on the automatic capsule tester
German Manufactured
German Manufactured
Highest Accuracy and Repeatability
Highest Accuracy and Repeatability
Industry Certified
Industry
Certified
Complete Calibration Solution
Complete Calibration Solution
Free Proof of Concept
Free Proof of Concept
Custom Turnkey Solution Availability
Custom Turnkey Solution

Description

Gelomat is an automatic capsule hardness tester designed for regular and soft gel capsule testing. This state of the art system is developed by the latest R&D technology to meet and exceed the highest quality standards for gelatin capsule testing. The system comes standard with your desired testing head and can be upgraded to optional accessories for maximum efficiency.

The Gelomat system is capable of performing hardness test procedure on materials such as gelatine capsule, plasticine, edible gelatine and more. The unique can be equipped with 2 load capacity option of 0-2N and 0-20N. These testing heads can be easily interchanged as per the operator’s requirements. The supporting electronic unit offers a clearly arranged display with an easy menu navigation, USB-interface for data transfer modular, digital test system automatic recognition of the measuring range and measuring time functions.

Should a customized holding fixture for gelatine and capsule specimens be required, we have got you covered. Our Centrofix offers the optimal solution based on your required template for different shapes of capsules and the precise centring of gelatine capsules Simply confirm the specific dimensions and the quantity of capsules that you are looking to test in a single test cycle and we will take care of the rest.

Standard Configurations

  • Gelomat Main Unit Test Stand
  • Electronic Console
  • Gelomat - Loading Unit
  • Gelomat Measuring Device 0-20 N, test stamp Ø10 mm OR test stamp Ø3.569 = 10 mm2
  • Official DAkkS/DKD-calibration certificate for 0 - 2 N or 0 - 20 N

Features

  • The Softgel capsule hardness tester is a non-destructive solution providing the ultimate value of preserving inventory
  • The Gelatine hardness tester is highly reproductible and built for the highest standard accuracy German-manufactured equipment has to offer
  • The digital display unit offers clear convenient display and functionality including measuring range and measuring time function.
  • Auto correction function built into the digital display for when measured values are above or below the limit value.
  • User-friendly system designed to meet and exceed the highest standards of accuracy and repeatability in the Global marketplace
  • USB Port for convenient data transfer.
  • Customized holding fixtures to meet highest level of accuracy and testing efficienct
  • Hysteresis function
  • Fully integrated automatic measuring process
  • The tablet hardness tester is the ideal solution for the pharmaceutical, paintball, and cosmetic industries.

Technical Specifications

Model # NG-Gelomat
Test Method Newton
Measuring Ranges 0-20 n / 0-2 n
Power Supply 100 - 240 VAC; 50 / 60 Hz
Fuse 2 pieces of fuse 3.15 a (3.15 at)
Power Consumption max. 20 VA
IP Code IP 30
Reading Output LCD-graphic display (240x128 pixel) with brightness selectable led illumination
Resolution 0.1
Data Output USB / RS 232 - 9600 baud, 1 start bit, 8 data bits, 1 stop bit
Dimensions (L x W x H)
Test Stand 7..87 x 9.8 x 22.44" / 200 x 250 x 570 mm
Electronic unit 7.87 x 6.73 x 3.54" / 200 x 171 x 90 mm
Weight
Test Stand 20 lbs / 9 kg
Electronic unit 4.4 lbs / 2 kg

Accessories

  • Centrofix Base DTZ CFB - Customized Centrofix for different configurations
  • Capsule-attachment for gelatine capsule specimens
  • HardTest - software for digital output and data export capabilities
Types of gel and plasticine tested on gelatine hardness tester

System Dimensions

Dimensions of the automatic capsule and soft gel tester

FAQs

The main purpose of the Automatic Capsule and Soft Gel Hardness Tester is to provide precise and efficient testing of the hardness of soft gel and regular gelatin capsules. This system delivers consistent, accurate results for pharmaceutical, cosmetic, and related industries where capsule quality is extremely important.

The Automatic Capsule and Soft Gel Hardness Tester supports non-destructive testing, preserving valuable inventory while delivering highly reproducible results. It can test an array of materials such as gelatine capsules, plasticine, and edible gelatine with interchangeable testing heads for load capacities ranging from 0-2N to 0-20N. Its advanced features, including a digital display, USB connectivity for data transfer, and an auto-correction function for errors, allow for ease of use and reliable performance.

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The Automatic Capsule and Soft Gel Hardness Tester is built to perform precise hardness tests on a broad range of materials, thus being highly useful in multiple industries. It tests gelatin capsules, plasticine, edible gelatine, and other similar materials that require detailed hardness evaluations. This functionality supports industries such as pharmaceuticals, cosmetics, and food production, which are highly dependent on the quality and consistency of materials.

Its ability to test different types of materials allows the Automatic Capsule and Soft Gel Hardness Tester to provide reliable and repeatable results. Whether testing the durability of soft gel capsules, evaluating edible gelatine used in confectionery, or analyzing plasticine for specialized applications, this system delivers high precision. The adaptability of the system guarantees that it meets numerous testing requirements, helping industries maintain stringent quality control standards while enhancing hardness measurement efficiency.

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Yes, the Automatic Capsule and Soft Gel Hardness Tester has two load capacity options, 0-2N and 0-20N. This flexibility allows the system to meet a broad range of testing requirements, catering to both delicate materials and those requiring higher force measurements.

The unit is designed with interchangeable testing heads, enabling operators to switch between two load capacities easily. This adaptability makes the Automatic Capsule and Soft Gel Hardness Tester an ideal choice for industries needing precise hardness measurements for many types of capsules and materials. By offering this customization, the system ensures reliable results tailored to specific testing needs.

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The testing heads of the Automatic Capsule and Soft Gel Hardness Tester are constructed for flexibility and efficiency. They can be easily interchanged based on the operator’s requirements, allowing the system to adapt to different materials and testing conditions. This allows for precise and reliable hardness measurements for a wide selection of specimens.

The electronic unit provides enhanced usability with a clearly arranged display and intuitive menu navigation. It also features a USB interface for smooth data transfer and supports automatic recognition of both the measuring range and the measuring time. These features simplify operation and improve testing accuracy, which makes the Automatic Capsule and Soft Gel Hardness Tester a highly efficient and user-friendly solution for capsule hardness testing.

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Yes, the Automatic Capsule and Soft Gel Hardness Tester offers customized holding fixtures to meet specific testing needs for gelatine and capsule specimens. The system includes the Centrofix solution, which provides precise centering and secure holding of capsules, regardless of their shape or size.

To use a customized holding fixture, you simply need to provide the required dimensions and the number of capsules you wish to test in a single cycle. Based on this information, the appropriate configuration will be selected to meet your requirements. This results in optimal accuracy and efficiency in testing, making the Automatic Capsule and Soft Gel Hardness Tester an effective tool for handling diverse capsule shapes and sizes.

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The Automatic Capsule and Soft Gel Hardness Tester is supplied with comprehensive standard configurations to guarantee precise and efficient operation. These configurations include:

  • Gelomat Main Unit Test Stand: The primary component for capsule hardness testing.

  • Electronic Console: Provides intuitive control and display for easy operation.

  • Gelomat Loading Unit: Facilitates accurate load application during testing.

  • Gelomat Measuring Device: Includes options for 0-20 N capacity with either a test stamp Ø10 mm or a test stamp Ø3.569, providing flexibility for numerous testing needs.

  • Official DAkkS/DKD-Calibration Certificate: Guarantees accurate measurement and calibration, available for load capacities of 0-2 N or 0-20 N.

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The Automatic Capsule and Soft Gel Hardness Tester is a non-destructive testing solution, meaning it evaluates capsule hardness without damaging or altering it. With this approach, it is possible to preserve valuable inventory by making sure that the capsules that have been tested remain intact and usable after the process has been completed.

This feature is particularly beneficial in industries like pharmaceuticals and cosmetics, where minimizing waste is vital for maintaining cost efficiency and product availability. By verifying that testing does not compromise the integrity of the capsules, the tester delivers reliable hardness measurements while maximizing inventory use.

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The Automatic Capsule and Soft Gel Hardness Tester provides highly reproducible results with exceptional accuracy. Its design reflects German-manufactured equipment's precision and quality standards, resulting in consistent and reliable performance across all tests.

This commitment to accuracy is achieved through advanced engineering, high-quality materials, and rigorous manufacturing standards. The system’s ability to provide precise and repeatable hardness measurements can make it a valuable tool for industries requiring high standards of quality control, such as pharmaceuticals and cosmetics. This reliability supports high-quality capsule production and guarantees compliance with global industry standards.

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Yes, the Automatic Capsule and Soft Gel Hardness Tester is equipped with a USB port, making it convenient for data transfer to be done. This functionality allows users to easily export test results to a computer or external storage device for further analysis, reporting, or record-keeping.

USB connectivity allows for greater efficiency by simplifying data management and sharing. This feature is particularly useful in industries like pharmaceuticals and cosmetics, where accurate documentation and analysis of testing data are crucial for quality control and compliance with industry standards.

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Yes, the Automatic Capsule and Soft Gel Hardness Tester is equipped with a hysteresis function, which is used to measure materials' behavior during both loading and unloading cycles. This feature provides valuable insights into the elastic and plastic properties of test specimens, such as gelatin capsules or other materials.

The hysteresis function is involved in identifying how a material responds to applied force and its ability to return to its original shape or deform permanently. By capturing these nuances, the tester delivers more comprehensive and reliable results than basic hardness testing alone. This functionality is particularly beneficial in industries where understanding material characteristics is critical for quality control and product development.

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Yes, the Automatic Capsule and Soft Gel Hardness Tester features a fully integrated automatic measuring process. This advanced functionality makes sure that all aspects of the hardness testing cycle, from the application of force to the recording and analysis of results, are carried out automatically without manual intervention.

The automatic measuring process not only saves time but also enhances accuracy and repeatability by reducing potential errors associated with manual operation. This integration is particularly valuable in environments where high throughput and consistency are required, such as in the pharmaceutical, cosmetic, and food production industries. By automating the testing process, the system delivers reliable results while improving overall efficiency.

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The Automatic Capsule and Soft Gel Hardness Tester is highly beneficial for professionals and organizations in the pharmaceutical, paintball, and cosmetic industries.

Pharmaceutical companies can rely on this tester to verify capsule hardness and quality standards, improving safety and regulatory compliance. In the paintball industry, manufacturers benefit from the tester’s ability to analyze the durability and consistency of gel-based paintballs, resulting in superior product performance. Cosmetic producers use the tester to maintain the quality of soft gels and other gel-based products, assuring a reliable and satisfying consumer experience.

This powerful system helps these industries achieve precise, repeatable results while optimizing quality control processes, providing a valuable resource for improving product reliability and customer satisfaction.

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The Automatic Capsule and Soft Gel Hardness Tester offers two measuring ranges: 0-20 N and 0-2 N. These measuring ranges offer flexibility in testing, allowing different materials with varying degrees of hardness levels to be tested.

The 0-2 N range is ideal for testing delicate materials, such as soft gel capsules or other specimens requiring low-force measurement. The 0-20 N range, on the other hand, is suitable for more robust capsules or materials that require higher force evaluation. The interchangeable testing heads allow users to easily switch between these ranges, resulting in precise and tailored measurements for diverse testing requirements within industries like pharmaceuticals, cosmetics, and food production.

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The Automatic Capsule and Soft Gel Hardness Tester requires a power supply of 100-240 VAC and operates at 50/60 Hz. This wide voltage range guarantees compatibility with global power standards, allowing it to be used in many regions without the need for additional power conversion equipment.

This flexibility in power supply supports easy integration into laboratories and manufacturing facilities worldwide, guaranteeing reliable and consistent operation regardless of location. As a result of the tester's compatibility with standard electrical systems, it makes a practical and convenient solution for industries that require a high degree of accuracy in testing capsule hardness.

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The Automatic Capsule and Soft Gel Hardness Tester is equipped with two fuses, each rated at 3.15 A. These fuses provide important protection for the system by preventing damage from electrical surges or overloads, thus maintaining the safety and reliability of the tester during operation.

The inclusion of these fuses highlights the system's adherence to safety standards, making it suitable for use in laboratories and industrial settings. By safeguarding the device's components, the fuses contribute to the longevity and consistent performance of the tester, offering users peace of mind during regular testing procedures.

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The Automatic Capsule and Soft Gel Hardness Tester consumes a power consumption of 20 volts. With such a low power requirement, it is possible to maximize the energy efficiency of the system, making it economically advantageous to operate over an extended period of time.

The tester’s minimal energy usage is particularly advantageous in laboratories and manufacturing facilities, where multiple devices run simultaneously. By maintaining low power consumption while delivering precise and reliable performance, the Automatic Capsule and Soft Gel Hardness Tester combines efficiency with functionality, supporting sustainable and cost-effective operation.

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The Automatic Capsule and Soft Gel Hardness Tester has an IP code of IP 30. This rating indicates the device's protection against solids and liquids:

  • 3 (first digit): The device is protected against solid objects larger than 2.5 mm, such as tools or thick wires.

  • 0 (second digit): The device has no specific protection against water ingress.

This IP rating is suitable for laboratory and controlled indoor environments where exposure to liquids or dust is minimal. While the IP 30 rating offers adequate protection for typical use, users should avoid exposure to water or excessive dust to maintain tester performance and longevity.

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The Automatic Capsule and Soft Gel Hardness Tester is equipped with an LCD graphic display featuring a resolution of 240x128 pixels. The display includes selectable LED illumination for adjustable brightness, providing clear visibility of test results under changing lighting conditions.

With this advanced display, the user is provided with a user-friendly interface, which makes it easy for the user to read and interpret the measurements that are displayed on the display. The high resolution and customizable brightness enhance the overall usability of the tester, allowing operators to perform tests with precision and efficiency, even in challenging laboratory environments.

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The resolution of the Automatic Capsule and Soft Gel Hardness Tester is 0.1, resulting in high precision and accuracy in hardness measurements. This level of detail allows the tester to detect subtle variations in material properties, providing valuable information for industries such as pharmaceuticals, cosmetics, and food production, where product consistency is paramount.

A resolution of 0.1 enables the tester to deliver reliable and repeatable results, even for delicate specimens like soft gel capsules. This precision guarantees that every test meets stringent quality control requirements, helping manufacturers maintain the highest product performance standards. Whether testing capsules for durability or evaluating gel-based materials for uniformity, the tester’s fine resolution provides critical insights into quality assurance and compliance with industry standards.

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The Automatic Capsule and Soft Gel Hardness Tester offers several data output options, including USB and RS 232 interfaces. The RS 232 output operates at a baud rate of 9600 with 1 start bit, 8 data bits, and 1 stop bit, guaranteeing reliable and standardized data communication.

These output options allow seamless transfer of test data to computers or external devices for further analysis, documentation, or integration with laboratory management systems. The USB interface provides a quick and user-friendly connection, while RS 232 allows compatibility with a wide range of devices and systems. These features make data management efficient and support quality assurance processes by enabling accurate and easily accessible test records.

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The Automatic Capsule and Soft Gel Hardness Tester consists of two main components with the following dimensions:

  • Test Stand: 7.87 x 9.8 x 22.44 inches (200 x 250 x 570 mm), built to provide a sturdy and stable platform for accurate hardness testing.

  • Electronic Unit: 7.87 x 6.73 x 3.54 inches (200 x 171 x 90 mm), compact and user-friendly for easy placement and operation in laboratory environments.

These dimensions make the system space-efficient while keeping functionality and precision. The compact electronic unit allows convenient positioning, while the robust test stand provides stability during testing. Together, these components offer a practical and efficient design for laboratories and production facilities requiring reliable capsule hardness testing.

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The Automatic Capsule and Soft Gel Hardness Tester is composed of two main components with the following weights:

  • Test Stand: 20 lbs (9 kg), providing a stable and robust foundation for precise hardness testing. During operation, its weight provides minimal vibrations and reliable performance.

  • Electronic Unit: 4.4 lbs (2 kg), designed to be lightweight and compact, making it easy to place and manage in laboratory or production settings.

The combined weight of these components strikes a balance between portability and stability, allowing for flexible integration into different testing environments while maintaining precision for consistent and repeatable results. This thoughtful design supports ease of use and dependable performance across diverse applications.

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The Automatic Capsule and Soft Gel Hardness Tester offers a range of accessories designed to increase its functionality and adaptability to different testing requirements. These include:

  • Centrofix Base DTZ CFB: A customized holding fixture that supports different configurations, providing precision and stability for a variety of capsule shapes and sizes during testing.

  • Capsule-Attachment for Gelatine Capsule Specimens: Specifically designed for secure and accurate placement of gelatine capsules, providing consistent and reliable hardness measurements.

  • HardTest Software: A powerful tool for digital data output and export, enabling seamless transfer of test results to a computer for further analysis and documentation.

Providing a reliable and user-friendly solution for diverse hardness testing needs, these accessories extend the versatility and efficiency of the Automatic Capsule and Soft Gel Hardness Tester.

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